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9 December, 14:29

A bottling plant fills 2,400 bottles every two hours. The lead time is 20 minutes and a container accommodates 80 bottles. The safety stock is 10 percent of expected demand. How many kanban cards are needed? (Round up your answer to the next whole number.)

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  1. 9 December, 14:53
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    8 Kanban cards.

    Explanation:

    The values given are:

    L = 40

    C = 120

    S = 10, 10/100=0.1

    D = Since the average number of units that is demanded is 2400 and then the duration is 2 hours, it is also equivalent to 1200 units in 60 minutes.

    D = 1200/60

    D = 20

    Therefore,

    K = DL (1 + S) / C

    = 20*40 (1+0.10) / 120

    = 800*1.1/120

    = 880/120

    =7.333

    K = 8 (rounded up to the next whole number)

    Thus, 8 Kanban cards are needed.
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